Course Schedule

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Course Modules

This training course is split into the following modules:

This comprehensive training course consists of two modules which can be booked as a 10-Day Training event, or as individual, 5-Day training courses.

Why Choose Master Class: Maintenance Management & Technology Training Course?

The Master Class: Maintenance Management & Technology Training Course is a comprehensive training designed to elevate both new and seasoned professionals in the maintenance field. Whether you're just starting your career or looking to refresh your skills, this course is crafted to provide in-depth knowledge on maintenance best practices, essential for both individual and organizational success. The course begins with foundational concepts and builds progressively to advanced techniques, equipping participants to manage and optimize maintenance operations efficiently.

This training provides an opportunity to enhance your understanding of critical maintenance processes, tools, and technologies. It covers everything from the basics of maintenance management to cutting-edge best practices that can significantly improve business outcomes. Participants will walk away with the practical knowledge required to develop and implement effective maintenance strategies, creating a reliable and productive working environment.

Designed for professionals in various industries, this Maintenance Management & Technology course delivers structured learning through two modules. You can choose to attend the full 10-day event or opt for the individual 5-day courses, tailored to your specific needs and time constraints.

What are the Goals?

The Master Class: Maintenance Management & Technology Training Course provides a comprehensive, step-by-step guide to mastering maintenance best practices. The primary goal is to teach how to implement maintenance strategies that maximize efficiency and reduce operational costs.

Key Goals of the Course:

  • To provide participants with a clear understanding of maintenance best practices, starting from foundational concepts to advanced strategies that deliver business value.
  • To offer practical training on optimizing maintenance operations and improving equipment reliability.
  • To foster discussion on applying best practices across industries, ensuring real-world application.
  • To enhance learning through interactive, hands-on exercises and case studies from diverse industries.

Who is this Training Course for?

The Master Class: Maintenance Management & Technology Training Course is ideal for professionals involved in maintenance, asset management, and reliability. It is suitable for individuals who are eager to advance their knowledge and contribute to improving operational efficiency within their organizations.

This course is highly beneficial for:

  • Maintenance supervisors and superintendents seeking to refine their skills.
  • Reliability engineers interested in optimizing equipment performance and lifespan.
  • Operational professionals focused on maintenance reliability and asset management.
  • Safety and integrity professionals aiming to improve equipment safety and operational standards.
  • Other professionals involved in process improvement and operational excellence.

How will this Training Course be Presented?

The Master Class: Maintenance Management & Technology Training Course is highly interactive and designed to engage participants in active learning. The course includes both theoretical and practical components, with a focus on real-world application of maintenance best practices.

The course content is delivered through:

  • Lectures and Discussions: Engaging lectures that introduce key concepts, supported by case studies.
  • Practical Exercises: Hands-on practice sessions where participants can apply their learning.
  • Group Activities: Facilitated discussions and group work to ensure knowledge retention.
  • Industry Case Studies: Real-life examples from various sectors to illustrate the practical application of maintenance best practices.

By the end of the course, participants will be equipped with a comprehensive understanding of maintenance management, reliability, and asset management technologies.

The Course Content

Day 1

An Overview of Key Maintenance Work Processes

  • Introduction to Maintenance Management
  • Definitions of key terms
  • Types of Maintenance – Reactive, planned and improvement jobs, Preventive and Proactive
  • A comprehensive maintenance control system
  • Priorities when implement a systematic preventative maintenance program
  • Case Studies Learning from Failures
Day 2

Maintenance Performance Measures Systems & Human Factors

  • Developing Maintenance Key Performance Indicators
  • The Overall Equipment Effectiveness (OEE)
  • Total Productive Maintenance (TPM)
  • The Concept of ‘Ask Why 5 times!’
  • Teamwork and Continuous Improvement
  • Case Studies from Different Industries
Day 3

Key Terms and techniques in Reliability Systems and Maintenance Management

  • What is Reliability, Redundancy, Failure, Maintainability and Availability?
  • Mean Time Between Failure (MTBF) & Mean Time to Repair (MTTR)
  • The Concept of the Bathtub Curve
  • Failure Mode and Effects Analysis (FMEA)
  • Fault Tree Analysis (FTA)
  • Reliability Centered Maintenance (RCM)
Day 4

Maintenance Management Systems

  • Computerized maintenance Management Systems
  • Selection of Appropriate Maintenance Strategy
  • The Decision-Making Grid (DMG)
  • Integration of TPM, RCM and CBM
  • Case Studies from Different Industries
  • The Concept of Benchmarking
Day 5

Maintenance Planning and Control

  • Project Management in Maintenance & Shutdowns
  • Phases of Projects
  • Project management tools for planning
  • The concept of critical path method (CPM)
  • Resource Allocation
  • Project Crashing
Day 6

Failure of Machines and Inspection Based Failure Analysis - Causes of Machinery Failure in Rotating Equipment

  • Cavitation in pumps.
  • Tripping of turbines.
  • Surging in compressors.
  • Wear Mechanisms : Fatigue, Fretting, and Corrosion.
  • Fundamental Machine Problems: Balance Problems, Alignment Problems, Machinery Mounting Problems
  • Fundamentals of maintenance and asset management.
Day 7

Failure Analysis and Reliability

  • Elementary Statistics and standards.
  • Reliability Models
  • Learning from major failures case studies in process industries.
  • Learning from major failures case studies in oil and gas industries.
  • Root cause analysis and extractions of specific and generic lessons.
Day 8

Statistical Failure Analysis and Reliability

  • Further reliability definitions and standards.
  • Hazard function and bath tub curve.
  • Weibull analysis.
  • Case studies from rotating equipment.
  • Case studies of major failures in other industries and lessons learned.
Day 9

Condition Based Maintenance

  • General Purpose
  • What is Vibration
  • Thermal Monitoring
  • Lubricant Monitoring
  • The Essentials of Vibration Monitoring
Day 10

Decision Analysis in Asset Management

  • Main criticism of existing management of computerised maintenance systems.
  • The Asset Management framework.
  • The decision making grid approach.
  • Selection of appropriate maintenance strategies.
  • Integration of RCM, TPM, and CBM approaches

Certificate

  • AZTech Certificate of Completion for delegates who attend and complete the training course

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Frequently Asked Questions

Common questions about our training courses

Absolutely. AZTech offers customised in-house training where this course can be tailored to your organisation's specific needs, objectives, and industry context. Please contact us directly to discuss your requirements.

For further information or to discuss customization needs, you can contact us at +971 56 333 3426 or via email at inhouse@aztechtraining.com . Additionally, you may submit a detailed inquiry through our in-house training page at: https://aztechtraining.com/in-house-training

Yes. This Master Class: Maintenance Management & Technology is offered in a classroom setting across multiple international locations as well as in a live online format, giving participants the flexibility to choose the option that best suits their schedule and learning preference.

AZTech courses are conducted in carefully selected 5-star hotels or 4-star premium hotels in the host city, featuring fully equipped, professional training rooms. Participants will enjoy coffee breaks and snacks throughout the day, as well as a complimentary lunch provided after each training session.

This Master Class: Maintenance Management & Technology training course is designed for professionals at all levels who wish to enhance their knowledge and skills in this subject area. It is suitable for managers, team leaders, specialists, and anyone looking to advance their career and professional development.

 AZTech provides round-the-clock support to assist you with any enquiries. You can reach our team 24/7 by phone at +971 50 195 5668, by email at info@aztechtraining.com. Our dedicated training consultants are always on hand to help you with course selection, registration, scheduling, and any other questions you may have.

There are no formal prerequisites for this Master Class: Maintenance Management & Technology course. It is open to all professionals regardless of their background or experience level, though a basic understanding of the subject area may be beneficial.

AZTech courses are delivered using a highly interactive and practical methodology, combining presentations, group discussions, real-world case studies, exercises, and workshops to ensure participants can immediately apply what they have learned in their professional environment.

Yes. Participants who successfully complete the course will receive an AZTech Certificate of Completion. This course may also be eligible for Training credits, which will be indicated in the course details.

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